Current Project

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2002 Rifle
Shenandoah Co. Rifle
Current Project

BLANK

BUTT PIECE INLETTING

LONG TANG

ROUGH SHAPED BUTTSTOCK

LOCK PLATE INLET

GUARD CASTING & FILED UP

 

My gun work goes at such a slow pace that checking out a page devoted entirely to that would be a exciting as watching chrome rust! So stop in every few months! (Updated 4/26/2010)

My current rifle building project is a "fantasy rifle." By that I mean a rifle that is very unlikely to have ever existed in historic times. A .40 caliber, flintlock, squirrel rifle with SILVER mounts. Silver was expensive in the 18th and 19th centuries and its use in gun mounts was mostly limited to pistols and fowling pieces made in Europe and/or in major cites along the coast.

It will have a Getz barrel and one of Jim Chamber's late Ketland locks. The mounts will be my work as will the stocking and art.

It will be in the "step toe" style made in Botetourt County, Virginia in the first quarter of the 19th Century. Rifles with similar architecture can be seen in Wallace Gusler's article The Step Toe Group in the May 2004 issue of Muzzle Blasts magazine.

Blank

Sugar maple blank with barrel inlet. This blank is perfectly quarter sawn and was cut from the stump so that the curl follows the line of the butt and the grain flows better through the wrist.

FITTING BUTT PIECE

Four cuts with a handsaw were used to begin fitting the butt piece.(top)

 TWO SCREW TANG

The tang was forged out to match the regional/period style -- a tang attached by two wood screws. Note ray fleck on side plate panel, an indicator of a perfectly quarter-sawn blank. (top)

BUTT PIECE ON & STOCK ROUGH SHAPED


Sterling silver butt piece was cast at the Geddy Foundry, one of Colonial Williamsburg's trade sites. James Geddy Sr. was a gunsmith and brass founder and was established in Williamsburg before 1738. He died in 1744 leaving 4 sons and 3 daughters. David and William advertised in 1751 that they "carry on the Gunsmith's, Cutler's, and Founder's Trade..." James Jr. was a sliversmith and he built the house that now stands on the site in about 1760.

The pattern for the butt piece was originally forged in iron by Wallace Gusler almost 40 years ago. (top)

LOCK PLATE INLET


Lock is a late Ketland from Jim Chambers. Because this rifle has a step toe stock the set triggers and trigger guard have to be fitted before the final butt stock shaping can be done.

GUARD


Sterling silver casting for guard. Like the butt piece, this was cast at the Geddy Foundry in Colonial Williamsburg before the Foundry and Gunsmith were merged into one operation in the winter of 2009. (top)


Filed but not polished.

One way to handle the transition from the barrel quarter flats to the stock on either side of the tang by using a curved chamfer.

Sketch of side plate sketched on drawing paper and cut out with scissors. This design is based on a couple of rifles made by Alexander McGilvery who worked for a time in Botetourt County.

Side plate on stock but not inlet

Guard inlet and location of the step in the toe matched with guard.

(top)